3 Ways to Improve the Efficiency of Extrusion Lines

For a large number of wires and cables manufacturers, buying an entirely new extrusion setup is always costlier than refurbishing the existing one. Experts are of the view that manufacturers can save huge on investment by opting for retrofitting of extursion lines. The retrofitting of new components to the existing infrastructure can help manufacturers not only in increasing their production capacity but also achieve better quality parameters without breaking the bank.

This article suggests 3 ways to better  retrofitting of extursion lines:

 

1. Replacement of old parts

All parts in an extruder that are either aged or worn down contribute hugely to breaking down and functioning inconsistently. Their use for a prolonged period can result in the immediate need for maintenance making your deliveries delayed and postponed. You must immediately do the needful and refurbish the machine by replacing all the parts with the new ones including belt wrap capstans. 

 

2. Identify the bottlenecks of your existing extrusion setup or lines

When the manufacturers of extruded products get the desired growth in their business, they need to increase production. The first consideration to increase production is to identify the bottlenecks of their existing extrusion setup or lines. Newly installed or refurbished through  retrofitting of extursion lines, the setup contains a large number of machines with parallel functioning. Manufacturers have to be particular about all of them in terms of maintenance. In case any of the parts or machines fails to perform as per the expectations, the entire extrusion output will get drastically affected in case if it is purchased from substandard tube line machine manufacture.

Some of the major upstream and downstream parts and machines in the production line that might need your attention include the following:

 

●       Feeder

●       Cooler

●       Inspection equipment

●       Puller, cutter, & coiler, and

●       Belt-wrap capstans. 

 

3. Upgrading your extrusion die head

 

There are examples where just upgrading your extrusion die heads can provide you with the desired results. Opting for a multi-layer extrusion die head is all that you need to get fruitful results from your extrusion lines. It is the most important aspect associated with the  retrofitting of extursion lines. These days, the DRTS 3-layer pipe extrusion crosshead has become the most preferred choice among extrusion manufacturers around the globe. This technology:

 

●        Allows the use of scrap, recycled, and off-spec raw materials

●        Is capable of producing more than 80% of the plastic pipes

●        Makes use of more expensive virgin raw materials just for the external layers

●        Provides great advantages in terms of ROI. 

Upgrading the extrusion die head as part of the retrofitting of extursion lines is an investment with low capital requirements. As for results, the manufacturers are always in a win-win situation, be it increased production efficiency, energy consumptions, or sudden expenses to be made on the new system. Always rely on the leading tube line machine manufacture because they provide the best quality product to their customers.

Concluding Remarks 

Supermac Industries (India) Limited has been a technological leader in the manufacturing of Extrusion machines since 1974. The company offers solutions such as retrofitting of extursion lines, belt wrap capstans, crossheads, caterpillars, capstans, screws & barrels, take-ups, and pay-offs. Right since its inception, the company has been focusing on innovation to find breakthroughs in the field of extrusion technology.